The latest technologies are applied in the latest development of a bridge crane
A large number of completed orders since the beginning of the company's activity
Modern software, which is equipped with our organization and many years of experience
High quality staff
A solid, time-tested team of engineers - designers, specialists with a target higher education
The latest technologies are applied in the latest development of a bridge crane, with a lifting capacity of 20/5 tons. The crane's mechanisms are started using a frequency drive, which provides stepless regulation of acceleration and braking of the crane, freight trolley and all lifting mechanisms. Radio control, installed on the crane, allows you to quickly manage the truck from the cockpit of the crane operator. Closed busbar trunking eliminates the use of "shtork" cables, cable breaks and as a consequence, a simple tap. Optical contactless limit switches, as well as two-level limit switches for the movement of the load trolley are used. When the trolley approaches the end position, an automatic mode of 20% of the rated speed is switched on, with further movement and approach to the deadlock stop, a smooth stop occurs. Operation in such modes allows to minimize the rocking of the moved cargo and reduces the dynamic loads on the crane mechanisms. Modern trolley busbar trunking (current conductors), serving to transfer the supply voltage to the crane, allow to simplify the installation and further maintenance of the installation.
A large number of completed orders since the beginning of the company's activity is a guarantee of experience in the quality performance of works. The quality carried out by our company is also confirmed by the numerous references of our partners and the certificates of NWCA, the tolerances to the types of work that affect the safety of the facilities. Quality control of work performed at all stages of order manufacturing.
Modern software, which is equipped with our organization and many years of experience acquired by our employees in the process of work since 2005 - is guaranteed to minimize time costs in production. Prompt decision of all tasks on documentary support, development of technology, coordination of modernization of units and units. Unified system of ordering-simplifies direct work with the customer. At any time you can quickly get information about the stages of production.
High quality staff
A solid, time-tested team of engineers - designers, specialists with a target higher education, for many years developing and introducing into production numerous innovative ideas in the field of manufacturing of cranes and heat exchange equipment, boiler inspection objects (pressure vessels). The qualification of the working staff: welders, turners, milling machines, locksmiths - was confirmed by the presence of certificates and high discharges. Constant participation in Russian and international exhibitions, allows our team to learn from colleagues and always be aware of innovations.
"EMR" LLC develops design and operational documentation for bridge, gantry, semi-gantry and other types of cranes and heat exchange equipment, development of duplicate passports and instructions for operation of cranes and pressure vessels. Our team includes more than 60 employees with excellent theoretical and practical training, with considerable experience in each of our areas of activity. Huge experience in the field of industrial safety allows us to offer effective solutions, design non-standard equipment designed for the specific conditions of production of a particular production site, whether it is a crane, a pressure vessel or a conveyor for transporting reinforced concrete slabs.
Basic principles of design
Regardless of the type of equipment and terms of reference for the design of equipment, we are guided by the following basic principles:
Minimize the mass of materials without compromising the strength of the equipment design.
Maximum simplicity and accessibility of manufacture.
Unification of units and details (use of the same type and easily accessible materials).
Efficiency, reliability, safety and high functionality of the design.
Maximum maintainability and availability for repair work of units and aggregates of a crane, heat exchanger or crystallizer.
The design of the equipment includes not only the design of metal structures, but also the calculation and selection of electrical equipment, drawing up of basic and assembly wiring diagrams, the development of instructions for installation and operation.
Each node or mechanism, whether it is a crane, heat exchanger or crystallizer, is designed using modern software, using computer simulation techniques and 3D visualization. This allows you to maximize the process, eliminate errors and inaccuracies.
In the process of work, we constantly interact with the customer, consult on a variety of issues, such as the choice of domestic or imported equipment for the crane equipment.
In our company, all works are performed by highly qualified personnel who have the necessary approvals and certifications, and on the basis of the current regulatory documentation and Rostechnadzor requirements.
For our customers LLC "EMR" offers the following types of turning operations in the city of Tikhoretsk in the Krasnodar Territory: - boring;
- internal and external turning;
- turning cones;
- Drilling holes.
Works are performed on lathes:
DIP - 500 Screw-cutting lathe
The maximum diameter of the workpiece is up to 1,200 mm,
RMC: 4000mm, (length up to 4 000 mm);
JET OGH-1880ZX DRO RFS Screw-cutting lathe of the ZX series
Max. diameter: 460 mm
RMC: 2032 mm (length up to 2 032 mm).
Our experts are highly qualified and perform work with high quality and in a short time.
Plasma cutting of metal
LLC "EMR" performs plasma cutting of metal on a CNC machine in Tikhoretsk, Krasnodar Territory.
The width of the allowable sheets for cutting 6000x2000 mm.
Thickness up to 20 mm.
Plasma cutting of metal - a way of processing a material, has a number of advantages, as it allows to process absolutely any metal, whether black, color or refractory. In addition, cutting is faster than, for example, gas cutting, regardless of the thickness of the raw material.
Using the technology of plasma cutting of metal allowed the specialists of LLC "EMR" in the city of Tikhoretsk in the Krasnodar Territory to bring the characteristics of the finished product to a qualitatively new level. With the help of plasma, you can accurately, with a minimum of waste and labor, produce a detail of any complexity. Offering plasma cutting services to customers in Tikhoretsk, Krasnodar Region, we strive to keep prices at the lowest possible level. This is facilitated by the processability of the metalworking process and the high qualification of the personnel.
We offer services of plasma cutting of sheet metal up to 20 mm thick on the plasma machine Hypertherm: HPR80 (table size - 2000 х 6000 mm.
Plasma Metal Cutting: Advantages
The advantages of plasma cutting, in the first place, include the possibility of processing any metal: black, colored, stainless steel. Other advantages of the technology:
high cutting speed;
the possibility of manufacturing complex shape parts;
quality and cleanliness of the surface of the cut;
process safety in comparison with other cutting technologies
All of the above can be obtained exclusively with plasma cutting of metal, using the services of our company. The work is carried out both on the samples of products, and on the basis of drawings and sketches on paper or in electronic form. The formation of the price of the service, based on plasma cutting of metal, is affected by the thickness of the metal sheet and the running meter of the cut. The number of breakdowns (burns) we do not take into account in the cost. We consider only running meters.
Simple comparative analysis of the market allows us to make an unambiguous conclusion: the services of our company for plasma cutting in Tikhoretsk have an affordable price and definitely deserve attention!
Shifting into a frequency drive
Krasnodar as the capital of the Kuban is a rapidly developing region of Russia. The recent large-scale construction projects showed the need for economical use of energy resources. The upcoming major projects for the construction of modern communication and transport channels with the new region of Russia-Crimea are setting tasks for contractors requiring rational and frugal use of resources. Balanced decision to reduce energy resources is offered by the company "EMR" whose specialists provide a full range of services for the introduction of frequency converters in Krasnodar and the Krasnodar Territory as well as throughout the territory of Russia. Based on the technologies of frequency re-education offered by our company, it is possible to implement the following projects:
Transfer of cranes to the frequency drive in Krasnodar and the Krasnodar Territory, Rostov Region
Frequency regulation of the speed of pumps, pumping stations of water supply in Krasnodar, Rostov region
Frequency regulation of lifting systems of elevator equipment Krasnodar, Rostov region
Frequency regulation of conveyor production in Krasnodar and the Krasnodar Territory, Rostov Region
Translation of heavy construction equipment to frequency control.